Pulko Patent Baukasten - Reproduction

Pulko Bauhause style...

Enthousiast about the new findings of the Pulko patent, it's nice to re-create these Bauhaus style panels in real.

Since I'm less interested, in rebuilding the whole system, it's scaled to Mobaco, so baseplates & columns could be re-used. Besides that, the difference in bay size is only 2.5 [mm] width.

With modern DIY equipment, these panels are very easy to create.

Columns: square versus round...

Now I'm busy creating Pulko parts, I also like to know, how the round columns work. The rectangular columns from Mobaco make sense: They do not rotate in the square hole. But how to create 4 grooves into round column? So first needed to create a small jig, which holds the columns and then giving this a try:

Making 4x grooves on these round columns was quite simple, using a very simple jig.

Building with round columns was a different story. The columns tend to rotate very quickly, which is a very annoying. The original toy has deeper pockets, so most likely more friction and so, less rotational issue's...

Prototype: "The Bridge"

The big bridge, showed on the Leipzig Messe, still exists today and could be found somewhere in The Netherlands. So let's examine the bridge in more detail:

Now the details are known, the complete bridge could be drawn in CAD:

Prototype bridge (CAD)

While virtualizing these constructions toys, now it's time to convert these parts to LeoCAD. (ToDo..)

Moving forwards to laser cut some parts, fitting again the Mobaco eco system:

Combined some of the bridge parts, on top of Mobaco ground plates:

  • On the left side, the Pulko patent geometry is shown.
  • On the right side, the 'produced' panels, from sets 1 & 2.
  • Some of the bridge parts are reproduced, getting an idea about the size.
    (I'm not interested in rebuilding this complet bridge, having the Caro bridge is good enough.)
  • Plywood is having a different appearance, then the original Pulko boxes... 🙁

Part library...

All unique parts from 1919 to 1922, drawn in CAD:

Missing: gables & columns from the new found Set-3 Caro. Maybe these parts will be added later.


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